About Me

Passionate Mechanical Engineer driving innovation through FSAE competition and real-world engineering solutions.

About Me

Hello! I'm Kelvin Cao 👋

I'm a mechanical engineering student at the University of Toronto, expected to graduate in 2026 (including PEY Co-op).

My passion lies in building and designing a wide array of projects—from Formula SAE racing cars to 3D-printed gadgets and personal homeservers. Whether it's thermal systems, CAD modeling, or programming, I'm always eager to learn new skills and expand my engineering toolkit.

I thrive on challenges that blend creativity with technical rigor, and I love bringing ideas to life through hands-on problem-solving.

Certified SOLIDWORKS Professional Mechanical Design Certification

View Resume (PDF) View Portfolio

My Journey

From CAD designs to competition victories, here's my path in mechanical engineering

Education

University of Toronto

Currently pursuing my Mechanical Engineering degree at the University of Toronto, where I've developed a strong foundation in engineering principles, design methodology, and practical problem-solving skills. Expected to graduate in 2026 with my PEY Co-op experience.

Bachelor of Applied Science in Mechanical Engineering (Expected 2026)
Professional Engineering (PEY) Co-op Program
Dean's Honours List

FSAE Competition

Drivetrain Lead

Leading the University of Toronto's FSAE Electric Drivetrain team for over 3 years, I've progressed from a first year member to Drivetrain Lead in my second year. My journey spans multiple years of innovation in electric vehicle design, thermal management, and systems integration for competitive racing.

2022-2026: FSAE Electric Competition (4+ Years)
Leadership & Project Management
Advanced CAD & Simulation
Thermal Systems Design & Optimization

Professional Experience

Engineering Internships

Gained valuable industry experience through two co-op terms at leading aerospace and pharmaceutical companies, applying academic knowledge to real-world engineering challenges in manufacturing, quality control, and process optimization.

Safran Landing Systems - Aerospace Design & simulation
Nanz Pharma - Manufacturing Engineering & Quality Control
Process Optimization & Continuous Improvement
Cross-functional Team Collaboration
Industry Standards & Compliance

Misc

Projects

Beyond formal education and competition, I've completed over 30 projects spanning mechanical, thermal, electronics, and software engineering. From FSAE race cars to 3D-printed gadgets and personal homeservers, I pursue diverse challenges that blend creativity with technical rigor.