About Me
Hello! I'm Kelvin Cao 👋
I'm a mechanical engineering student at the University of Toronto, expected to graduate in 2026 (including PEY Co-op).
My passion lies in building and designing a wide array of projects—from Formula SAE racing cars to 3D-printed gadgets and personal homeservers. Whether it's thermal systems, CAD modeling, or programming, I'm always eager to learn new skills and expand my engineering toolkit.
I thrive on challenges that blend creativity with technical rigor, and I love bringing ideas to life through hands-on problem-solving.
My Journey
From CAD designs to competition victories, here's my path in mechanical engineering
University of Toronto
Currently pursuing my Mechanical Engineering degree at the University of Toronto, where I've developed a strong foundation in engineering principles, design methodology, and practical problem-solving skills. Expected to graduate in 2026 with my PEY Co-op experience.
- Bachelor of Applied Science in Mechanical Engineering (Expected 2026)
- Professional Engineering (PEY) Co-op Program
- Dean's Honours List
Drivetrain Lead
Leading the University of Toronto's FSAE Electric Drivetrain team for over 3 years, I've progressed from a first year member to Drivetrain Lead in my second year. My journey spans multiple years of innovation in electric vehicle design, thermal management, and systems integration for competitive racing.
- 2022-2026: FSAE Electric Competition (4+ Years)
- Leadership & Project Management
- Advanced CAD & Simulation
- Thermal Systems Design & Optimization
Engineering Internships
Gained valuable industry experience through two co-op terms at leading aerospace and pharmaceutical companies, applying academic knowledge to real-world engineering challenges in manufacturing, quality control, and process optimization.
- Safran Landing Systems - Aerospace Design & simulation
- Nanz Pharma - Manufacturing Engineering & Quality Control
- Process Optimization & Continuous Improvement
- Cross-functional Team Collaboration
- Industry Standards & Compliance
Projects
Beyond formal education and competition, I've completed over 30 projects spanning mechanical, thermal, electronics, and software engineering. From FSAE race cars to 3D-printed gadgets and personal homeservers, I pursue diverse challenges that blend creativity with technical rigor.
- 30+ Multi-disciplinary Engineering Projects
- FSAE Competition Vehicle Development
- Electronics, Robotics & Software Integration
- 3D Printing & Rapid Prototyping
- Personal Homeserver & IoT Solutions
- Open-source Hardware Development
Years in FSAE
Leading Drivetrain Systems, with focuses on thermal systems, simulation
Co-op Terms
Experience at Safran Landing Systems & Nanz Pharma
Projects Completed
Spanning mechanical, thermal, electronics & software
Thermal &
Fluid Systems
Cooling system design, CFD simulation, and thermal management for high-performance applications
Mechanical Design
& CAD
ADAMS MBD, 3D modeling, FEA, structural analysis, and manufacturing design for complex assemblies
Programming &
Data Analysis
Python, MATLAB, Simulink, web development, and data acquisition systems
