Strain Gauge Testing for Vehicle Components
Strain gauge testing is critical for evaluating the mechanical stresses on vehicle components. In this project, I applied strain gauges to a motor mount and tie rod to measure deformation under load. The testing process included force application and calibration to ensure accurate strain readings, providing essential data for optimizing component design and ensuring reliability.
Force Application Setup - View 1
Force Application Setup - View 2
Strain Gauge Applied to Motor Mount
Alternative View of Strain Gauge on Motor Mount
Strain Gauge Applied to Tie Rod
Calibration Plot for Tie Rod Strain Gauge
Calibration Plot for Motor Mount Strain Gauge
Testing Process
- Force Application: Applied controlled loads to measure strain responses.
- Calibration: Matched strain gauge output with known forces to create calibration curves.
- Data Collection: Recorded strain values under operational conditions for further analysis.
Results and Insights
The calibration plots provided a reliable relationship between applied forces and strain gauge outputs, validating the accuracy of the measurements. These insights are critical for optimizing component designs and ensuring structural integrity under real-world conditions.
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